Machine for making gloves. Equipment for the production of cotton gloves: knitting machines, overlockers, PVC coating machines. Features of production equipment

Considering small financial investments and high profitability, own production gloves is a tempting idea against the backdrop of the ongoing crisis tormenting the Russian population. The demand for them never falls, and given the constant government injections into the construction industry, it will only grow.

Due to the nature of the professions where they are used, such gloves are simply irreplaceable. In addition, the use of protective equipment is prescribed by Russian legislation in the safety regulations.

To set up a business in this area, you will need a minimum of technical equipment.

• Room for work.
• Equipment.
• Working staff.

To understand how the production process occurs, you need to delve a little deeper into the technical equipment of the workshop.

The knitting process is carried out on one machine. Average performance approximately 360 pairs per work shift. Parameters can be adjusted manually or set by a specialized program in more expensive models.

For better profitability and production speed, it is recommended to purchase models with a large number of needles (at least 15). This affects the knitting density, and accordingly the quality of the gloves in general. The demand for the product can be increased by overlocking equipment, which allows finishing of edges to prevent thread unraveling.

Types of glove making machines

In the production of gloves, the main emphasis is on a good machine. The leadership level in this area is held by Japanese manufacturers of Shima Seiki brand devices. Korean knitting machines are breathing in their backs, and there is no need to discount Chinese models. They do their job well, and their inexpensive cost will allow you to start a business on a small budget.

According to the principle of operation, knitting machines are of two types:

• Automatic. Here the program works in automatic mode, and the necessary knitting parameters, such as the number of rows or lines, are set on a special display.
• Manual. Here, the required set of loops is determined and set by a special plastic chain, by changing the number of links in it.

Additional equipment you will need is the following:

• Overlock.
• Apparatus for applying protective layers.
• Packaging line.

Manufacturers and costs of knitting machines

The cost of the machine depends on its performance and the country of the manufacturer. As mentioned, Japanese devices hold the leadership bar. But models of knitting machines from the Land of the Rising Sun are expensive, and not every novice businessman can purchase them. You can start with simpler machines.

Korean computerized glove machines (MG-C-7/10G - 7th and 10th class)

All production cycles are included in the work, which eliminates the need to purchase an overlocker. Convenient navigation with a keypad allows you to quickly set the required knitting mode and quickly change product sizes.

Automatic processing of edging thread and material cutting at the fingertips minimizes the presence of personnel. Full control is carried out by one person. An automatic lubrication system and breakage shutdown reduce the possibility of misuse of the thread to zero.

Performance.

• 7th grade gloves – 360 pairs.
• 10th grade gloves – 250 pairs.

Cost from 96 thousand rubles to 200,000.

Chinese model of knitting machine – JACK BX203-10G

An automatic machine that works on the principle of solid knitting. Full computerized control, advanced technology and a two-block device make the knitting process high-quality.

Can work with any thread, knits both regular gloves and mittens, mittens, and fingerless models.

Advantages of the device

• Computerized control.
• High level of self-control.
• Smooth transition to the release of other products.
• Built-in automatic device for deposition of waste parts.
• Automatic stop when thread breaks or needle breaks.
• Operated by one person.

Cost – 210,560 rubles.

Where to begin

The choice of model depends on financial capabilities. If you have enough initial capital, then you can buy an expensive model from Korean or Japanese manufacturers. The quality of these machines is time-tested, and you can quickly recoup their cost.

If the budget is very limited, then Chinese models also perform well. They have good performance, automatic adjustment and fully computerized control. You can start a business producing gloves on such machines with minimal financial investment.

You definitely shouldn't buy a used model. No one will tell you how many cycles they worked, and in essence it’s a pig in a poke. Having decided to save on an inexpensive machine, you can then invest heavily in its repair.

Yarn requirements and number of personnel for production

For knitting gloves on automated machines, the following types of thread are used:

• 100% cotton or similar with a synthetic blend for durability.
• 100% wool with a small addition of synthetics.
• Artificial PVC thread.

To obtain a high density of the material, special parameters are set on the machine during production. A rubber coating, continuous or screen-printed, in the form of small droplets, can be applied to the palm part.

Depending on the type of equipment used, the entire process requires a minimum number of operators. This is 2-3 people on the line, depending on the volume of productivity.

Installation and configuration of machines for the production of gloves

Having a simple Technical equipment glove making machines can be installed independently.

What is needed for this?

1. Flat concreted area.
2. Electrical supply.
3. Grounding.

When installing, horizontal stability is adjusted using articulated legs, unscrewing one at a time. Electricity must be routed along the wall, and in front of the machine, a separate switch must be made for emergency shutdown.

There is no need to configure automatic devices. All operating modes are set on the display. On manually controlled machines, the number of threads for knitting is adjusted. For this purpose, specialized equipment is supplied.

Profitability of glove production

The amount of revenue and full payback depends on many factors. First of all, this is the cost of the equipment itself. You can purchase an inexpensive model, but accordingly it will have less productivity and minimal operating speed.

Expensive machines are capable of working at an accelerated rate, but the payback, in fact, will be the same in time. Taking into account the acquisition of the newest machine, Korean-made, with overlock and automatic adjustment, the productivity of which is on average 360 ​​pairs per shift, the figures are as follows.

• Full costs, which includes rental of premises, technical equipment, purchase of raw materials, monthly wages, registration of an enterprise - this is about 300 thousand rubles.
• Minimum cost of one pair on the market– 12-15 rubles. Taking into account production costs: light, rent and raw materials, the final price will be about 6-8 rubles.
• Thus, the net profit from one machine per month is about 52 thousand.

Accordingly, if you invest more thoroughly and purchase five machines, you get about 3,000 thousand rubles per month. Thus, everything will pay off in 6-8 months.

But costs can be significantly reduced if you have your own free space, for example, a large garage. This is very convenient; to start work, you only need to level the site by concreted it.

Sales of gloves

It is better to think about the sales market before starting work. One retail outlet will not pay off production for a long time. It would be a good idea to agree in advance with factories, workshops, and construction companies about the supply of gloves. Having resolved this issue, you can safely begin to implement an action plan to promote production.

What we have - results

There is no tension in the market for glove knitting equipment. And there isn't much competition. Therefore, it is worth tackling this issue without procrastinating. There are enough enterprising people, and everyone is trying to make money by considering such a business plan.

a type of business that is characterized by low start-up costs and the absence of sales problems. Cotton products are in high demand when performing various jobs. They protect hands well, but wear out quickly and require updating, which maintains demand for high level during the whole year.

Scope of application and range

Cotton work gloves are used in various fields of activity - agriculture, during the construction of any object, during the loading process, in housing and communal services and when working with dangerous tools (hammer, grinder, etc.). They will be useful to every car owner and good home owner.

Work gloves are conventionally classified according to size, density, color and the presence of a special PVC coating. Products with “spraying” applied to the surface are used to protect hands when working with lubricated elements. The production of gloves without an additional layer is more aimed at covering the needs of summer residents and builders. The main advantage is the ability of the material to “breathe”.

To implement the project, you will need a business plan, which will take into account initial and monthly costs, demand and other points. Studying competitors' products deserves special attention. It is important that new product had better features or could have been offered at a more affordable price.

Manufacturing Features

The technology for producing work gloves is simple. The main component is threads various types- cotton, combined, wool blend or wool. For reliable fixation on the hand, an elastic band (cuff) is used, made of latex thread and trimmed with cotton. To give the finished product best qualities Other elements may be added to the composition:

• Kevlar thread - makes the structure of work gloves more dense, protects hands from damage from sharp objects.
• Teflon thread - resistant to high temperatures.

The production of work gloves is carried out using automated technology (for example, a knitting machine). The process takes place in several stages:

1. Indication of finished product parameters. The number of loops and rows is specified in the program. Depending on the type of equipment, the initial data is adjusted on a digital display or a plastic chain. The first option is more preferable due to the clarity of the process.
2. Knitting. The device starts working from your fingertips. When it comes to the cuff, rubber thread is added.
3. Finishing the edges using an overlocker (polyester thread is used).
4. Application of protective PVC coating. When performing this work, plastisol is used. The surface is covered by screen printing. The type of pattern that will be reflected on the product is pre-specified.
5. Drying and packaging.

Equipment and raw materials

Business in the production of work gloves requires utmost attention to the selection of equipment and raw materials that will be used for production. To automate the considered technological process The following equipment will be required:

• Knitting machine or glove machine. Using this equipment, you can produce up to 350-400 pairs per day.
• Overlock (similar performance).
• Equipment for applying a protective PVC layer. Such a device is capable of processing up to 800 pairs every hour.
• Machine for drying the finished product.
• Packaging equipment.
• Additional tools(pushers, needles and others).

To increase business productivity, it is worth purchasing several knitting machines. On initial stage 2-3 machines are enough, and in the future their number can be increased to 17-20 devices.

During the manufacturing process, the following raw materials will be required (consumption for the production of one pair):

• Latex thread - 1 g.
• Combined yarn - 40 g.
• Overlock thread - 0.3 g.
• PVC coating - 6 g.

How to register?

The production of work gloves, as a business, requires official registration in the relevant government agencies. If the products will be sold at retail (to ordinary citizens), registration of an individual entrepreneur is sufficient. If you want to expand your sales market and cooperate with companies, you will have to register an LLC. The next stage is choosing the form of taxation. Here, options with the simplified tax system or UTII are possible. The main volume of finished products will go to companies, so it is worth choosing a form of taxation with VAT (when registering an individual entrepreneur, 4-NDFL is suitable).

Selecting a room

The location of the workshop does not matter - it can be located within the boundaries of a populated area or outside it. The main thing is that staff have the opportunity to get to work on time. Requirements for the premises:

• Area - from 70 sq. meters.
• 3-phase electrical supply (380 V). If this is not the case, you will have to pay a lot of money for drawing up a project and connecting electricity.
• Heating available.
• Sufficient lighting.

Staff

Despite the complete automation of the process, it is impossible to do without the involvement of workers. The seamstress's task will include replacing yarn, collecting and distributing finished work gloves. The number of personnel depends on the volume of production. So, if you have several machines (up to 30), you will need:

• Seamstress - 2 people. The task of one worker will be to service machines for the production of work gloves, and the second will be to wind the cuffs of finished products using an overlocker.
• Operator - 1 person. The employee’s responsibilities will include applying PVC coating, as well as setting up equipment (part-time). On average, one technician can service up to 50-60 cars.

Prices and sales market

Against the backdrop of high competition, it is important to pay attention to pricing - it should be slightly lower than that of other manufacturers. With a density of 42 g. and viscosity 7.5, the cost of the product (for sales of 100 pairs or more) is 10-15 rubles. per unit of production. The price for the product may vary depending on the ordered volume of products in the batch. When selling at retail, the price will be higher - 16-18 rubles.

Work gloves are in demand all year round, and if new customers are attracted, the need for this type of protection will only grow. appear daily construction companies needing to equip employees.

Finished goods can be sold through the following channels:

1. Private individuals.
2. Gardening or construction outlets.
3. Industrial enterprises (direct cooperation).
4. Municipal entities (utilities).

Financial part of the project

Before starting a business in the production of work gloves, it is worth deciding on the initial costs (investments), potential profit and rate of return.

Initial costs:

• Rent of a production workshop - 15-17 thousand rubles.
• Equipment - 1.8-2.0 million rubles.
• Taxes and payments for housing and communal services - 40 thousand rubles.
• Salary to staff - from 60 thousand rubles. (depending on the number of employees).
• Raw materials - 50 thousand rubles.
• Other expenses - 1,000 rubles.

As a result, the starting investment for organizing a business is 2-2.2 million rubles.

Depending on the production schedule, in one month you can produce:

• 35-37 thousand knitted items.
• 33-35 thousand overlock blanks.
• 43-45 thousand pairs with PVC coating.

With this volume, the monthly profit is 300-400 thousand rubles.

Net profit - 80-90 thousand rubles.

The profitability of the business is 20-25%, and it is possible to recoup the initial costs in 2-3 years.

Reading time: 8 minutes. Views 968 Published 05/14/2018

Glove manufacturing business cotton fabric has a number of unique features. This area, due to its high profitability, “paints” attractive prospects for newcomers in the field of entrepreneurship. Government programs, aimed at developing the construction industry and the high demand for such products are the main reason for choosing this area. Below, we propose to consider the production of work gloves as a business, as well as study the subtleties and nuances of this business.

Cotton gloves belong to a fast-wearing type of product, and they are constantly needed in agricultural work or various types of production.

Analysis of the selected industry

There are several dozen various professions, whose representatives use various protective equipment. Work gloves fall into this category. It is important to note that the use of protective equipment is fixed by security rules labor activity and Russian legislation.

It is the demand for these products that makes the glove production business one of the most relevant areas entrepreneurial activity.

Setting up a business does not require large capital investments. To get started production activities, it is enough to rent a room with the required area, purchase specialized equipment and hire qualified employees. The area under consideration has a number of specific technical features.

First of all, it is necessary to consider the issue related to equipment. One glove making machine can produce about three hundred and fifty pairs of gloves within a working day. It is important to note that the entire production process depends on the quality of the equipment.. The cheapest machines involve manual operation, where all settings are set by the operator. More expensive models are equipped with automatic programs that select the required mode independently. According to experts, the quality of equipment is reflected in speed production process. The payback period of the investment depends on this parameter.

Models equipped with a set of large quantity needles, allow us to produce higher quality products with high knitting density. Using an overlock machine allows you to improve the quality of products and increase the service life of goods. These parameters determine the level of demand for goods produced by such a workshop.

Types of production equipment

The knitting machine for gloves is a kind of heart of the workshop, which produces such products. Many large manufacturers give their preference to Shima Seiki machines manufactured in Japan. The second place in popularity is occupied by Korean-made devices. In third place in the ranking are models made in China. Chinese models are significantly cheaper than their competitors. Thanks regarding high quality goods produced, the purchase of Chinese equipment will significantly reduce the level of capital required to open a small factory or workshop.

The machines used in the production of gloves can be divided into two categories:
With automatic setting mode. Such devices are equipped with a special screen for selecting different knitting modes. The operator of such a machine only needs to set a number of parameters for the finished product, including the number of lines and rows.

WITH manual mode settings. The operator working on this machine must independently determine required amount loops using special devices.
In addition to the machine itself that produces gloves, you will need to purchase additional equipment. This list consists of an overlocker, a machine that applies protective layers and a packaging line.

Review of the best production equipment

Price production equipment depends on the operating parameters of the device and the country of manufacture. As mentioned above, the leadership in this area belongs to Japanese technology. It is important to note that not every entrepreneur can purchase a machine made in Japan. In the first steps of organizing such a business, you should pay attention to Korean or Chinese products.

Korean machines with automatic control MG

In this product segment, machines belonging to the seventh and tenth classes deserve special attention. Thanks to the use of all production cycles, there is no need for an additional purchase of an overlocker. Modes are set using a special keypad. The use of this machine allows you to easily change the size of manufactured products.

The device in question automatically processes the product with selvedge thread. Thanks to the fully automated process, only one operator is required to operate the device. In the event of a thread break, the system will automatically stop working, which reduces the risk of misuse of threads to zero. The use of this device allows you to produce up to three hundred and fifty pairs of seventh class gloves during one work shift. The cost of the machine varies from one hundred to two hundred thousand rubles.

Chinese knitting machine JACK BX203-10G

This automated machine works using the one-piece knitting method. The guarantee of product quality is modern technologies, fully automated system control and the presence of two main blocks. Thanks to these features, this machine can be used in the manufacture of gloves, mittens, and mittens. In addition, this model has a mode for producing “fingerless” models.

The advantages of this machine include a fully automated production process and a high degree of self-control. Thanks to the presence of two main blocks, a smooth transition from one type of product to other products is carried out. If the needle breaks or the thread breaks, the device automatically disconnects from the network. Only one operator is required to operate the machine. The price of this glove knitting machine is about 200,000 rubles.

Business organization procedure

The procedure for organizing a business depends on the level of capital that can be invested in its development. If you have a large amount Money It is recommended to purchase expensive equipment made in Japan or Korea. Such machines have increased strength and are less susceptible to wear. Thanks to the high quality of our products and high speed production process, these investments will pay off in a short time.

If you have a limited budget, it is recommended to pay attention to models presented by Chinese manufacturers. Despite their relatively low cost, they meet all quality standards. Exactly this type equipment is used by small factories for the production of protective equipment.

Experts do not recommend purchasing used equipment, since it is almost impossible to determine the duration of their operation. Purchasing a used machine can result in significantly higher costs compared to new machines, since repairing such equipment is very expensive.

In the production of gloves they use different kinds thread The most commonly used types are:

1. A mixture of cotton and synthetics that increases the durability of the product.
2. A mixture of wool and synthetic fabrics.
3. Artificial PVC thread.

To increase the density of the finished product, special modes are used that are set on the devices. As a rule, a protective rubber coating is applied to the palm part. It can be either solid or stenciled. The number of personnel required to operate the line depends on the type of production equipment. When working on modern technology it will only require a few people involved in the production process.

A factory for the production of cotton gloves does not require complex organization. It is important to note that there are a number of strict requirements for the workshop where the machines will be located. To install the devices, you will need to concrete a small area. You will also need to supply electricity and “ground” the devices. The horizontal stability of the devices is adjusted thanks to special legs. When conducting electricity, it is necessary to take into account that in front of the device you will need to install a special switch that turns off the power supply.

It should also be said that automatic devices do not require additional settings. Each machine operating mode can be set using a keypad or a special display. To set up “manual” machines, you will need to independently adjust the number of threads used for knitting.

Payback period

Manufacturing gloves as a business has a number of features. The payback period of an enterprise depends on a large number of factors. One of the main factors is the price of the knitting machine. Budget models have low productivity, which negatively affects the speed of production. More expensive equipment allows you to produce large volumes of products, but the payback period for the device will increase.

Let's look at the payback period of the Korean model, which allows you to produce about three hundred and fifty pairs of gloves during a working day:

1. The level of capital investment for renting premises, purchasing equipment, purchasing raw materials, registering a business and wages employees – 500,000 rubles.
2. The cost of one pair of gloves varies from 12 to 15 rubles. Taking into account all production costs, the profit from one pair of gloves will be about 7 rubles. This means that one machine brings a monthly net income of 52 thousand rubles.
3. In order to earn 300,000 rubles monthly, a novice entrepreneur needs to purchase at least five devices.

Based on the above example, we can conclude that the payback period for the business will be about one year. You can reduce this time period by organizing a workshop in your own garage or summer cottage.

Conclusion

Why is it not worth starting the production of cotton gloves? Considering all the above, we can conclude that the glove manufacturing business is one of the profitable areas entrepreneurial activity. However, in practice the picture is completely different. Finding a point of sale for finished products is quite difficult. This nuance must be taken into account at the stage of drawing up a business plan. Otherwise, the risk of losing invested capital increases threefold.

In order to organize the sale of finished products, you will need to enter into agreements with various small and wholesale retail outlets, factory enterprises, construction companies and other companies. Only upon completion of this stage is it recommended to begin organizing production.

There is very little competition in this industry due to the above-mentioned production features. This means that only proper organization production process will allow you to get a stable and profitable business.

In contact with

• Start-up capital

The profitability of the production of cotton gloves is at the level of 20 - 30%. The costs incurred for the purchase of equipment for the production of gloves are recouped within 2 years of the enterprise’s operation. A big plus is that organizing production does not require hiring a large number of workers. The main part of the work in the production of cotton gloves is done by automatic machines...

Summary of the glove manufacturing business

The raw material for the production of gloves is cotton yarn. In knitting production, the most popular is blended yarn, which is obtained by adding wool, viscose, acrylic, and so on to cotton. Yarn is supplied to Russia from Pakistan, Turkey, China, India and Uzbekistan. The average cost of blended yarn is about 90 rubles/kg. When purchasing yarn, it is recommended to pay attention to the presence of a certificate indicating the country of origin. The quality of the yarn depends on where the cotton is produced. Thus, Chinese yarn will be inferior in quality to Indian yarn, because the climatic conditions of India are more suitable for growing high-grade cotton.

To organize production, you will need a heated room with an area of ​​at least 80 m2 with an electricity supply of 380 W. The fact is that in the process of producing gloves, at least 10 machines are involved, which require areas of appropriate size. Renting such premises costs 20 - 30 thousand rubles per month.

Technology for the production of cotton gloves

The technology for producing cotton gloves is extremely simple and consists of such steps as knitting the glove blank, overcasting the edge of the glove cuff, applying PVC coating to the palm of the glove and packaging the finished product.

What equipment is needed to produce gloves?

The minimum set of equipment for the production of cotton gloves includes: a glove knitting machine, a glove overlock machine, a machine for applying PVC coatings to gloves and a product packaging machine. The price of a new glove machine is on average 85 thousand rubles. The glove machine is used for direct knitting of the glove blank. An overlock machine with a capacity of up to 190 pairs per hour can be purchased for 32 thousand rubles. An overlocker is designed for overcasting the edge of a glove cuff. The most expensive unit of the line is considered to be a machine for applying PVC coatings to gloves. Its price on the market is at least 490 thousand rubles. A product packer can be found for 18 thousand rubles.

Start-up capital

Thus, to purchase a line that produces up to 1000 pairs of gloves per day (24 thousand/month) you need to spend at least $30 thousand. This volume of production can be handled by 8 glove machines of the 7th viscosity class, one overlocker, one PVC coating machine and one packer. You will also need to create a 2-month supply of raw materials for production, which will cost another $7 thousand. The total capital costs for starting a business for the production of cotton gloves range from $50 thousand.

To maintain a small production of 10 automatic machines, only 4 people will be required: 2 seamstresses, 1 operator and 1 packer. So, one seamstress services 8 knitting machines (one seamstress can service up to 30 machines), the second seamstress works on an overlocker, that is, she is engaged in overcasting the glove cuff. The operator works on a machine for applying PVC coatings, and the packer works on a machine for packaging finished cotton gloves. In addition to production staff, the company will need an accountant, a customer service manager and a driver.

To increase labor motivation, salary production staff piecework bonuses should be established. The wage fund for a mini-production, consisting of 7-8 people, is about 150 thousand rubles per month.

The cost of production of one pair is on average 6 rubles. The cost includes the cost of raw materials and electricity. The wholesale selling price ranges from 11 to 14 rubles. At retail, gloves are sold at a price of 16-18 rubles per pair.

The market situation suggests that the demand for gloves remains stable, and there are even upward trends. The main need for them is construction organizations, individuals for work in the garden and vegetable garden, industrial enterprises for outfitting workers, etc. Sales of gloves can be established through the following sales channels:

• Sales of gloves through retail outlets, construction and gardening stores, hypermarkets;
• Sales to small and large wholesale companies engaged in the wholesale supply of gloves to enterprises;
• Sales directly to industrial enterprises under supply contracts;
• Cooperation with municipalities, housing and communal services and utilities.
  

Which taxation system to choose for business in the production of cotton gloves

The most acceptable organizational form enterprises for the production of cotton gloves in small volumes are individual entrepreneurship. The most favorable taxation system is the simplified taxation system, 6% of revenue or 15% of profit. If you plan to work with industrial enterprises and large wholesale companies, then it is necessary to apply common system taxation, allowing you to work with VAT.

Production process video:

Professional business plans on the topic:

• Business plan for the production of cotton gloves (16 sheets) - DOWNLOAD ⬇
• Business plan for spunbond production (17 sheets) - DOWNLOAD ⬇

Step-by-step plan for opening the production of cotton gloves

1. Analysis of the sales market and study of competitors' products.
2. Registering a business with the tax office, obtaining permits.
3. Rent of premises, arrangement according to requirements.
4. Purchase of equipment.
5. Equipment installation.
6. Hiring staff.
7. Searching for companies, stores for sales, opening retail outlets.
8. Carrying out advertising campaign, distribution of business cards to interested parties.
9. Start of production.

How much can you earn in production?

About 33 thousand products can be produced on one machine for the production of cotton gloves. And this is with 22 working days per month. The cost of one pair is about 5 rubles. at wholesale price from 10 rub. Net profit per month is about 80 thousand rubles. You can increase the profitability of your business by launching a continuous production cycle or installing several knitting machines. Business profitability is about 30%. Return on investment from 2 years.

Which OKVED code to indicate when registering a business?

• 24.23 - production of clothing accessories, including fabric gloves.
• 24.13 - production of knitted gloves.

What documents are needed to open

To legalize a business, registration of an individual entrepreneur or LLC is required. Choice legal form depends on the scale of production. For a beginning entrepreneur, it is advisable to open an individual entrepreneur at the start by submitting a photocopy of your passport, an application and a receipt for payment of state duty to the tax office. Opening an individual entrepreneur entails less reporting. And running a business is much easier.

Do I need a business permit?

This type of business does not require licensing. After promoting the activity, you can issue quality certificates and a brand. But this individual preference is not mandatory.

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